The role of ink defoamers in improving printing quality during the printing process is mainly reflected in the following aspects:
1、 Avoid foam accumulation and ensure that the ink is evenly coated. During printing, the ink may generate bubbles due to mixing, temperature, humidity and other factors. If these bubbles are not eliminated in time, they will accumulate on the printing medium, causing ink to not be evenly coated. Ink defoamers can quickly destroy the foam structure in the ink, reduce or eliminate the foaming phenomenon, so that the ink can be evenly and stably coated on the printing medium. This can not only avoid defects such as spots and stripes in printed materials, but also improve the overall uniformity and consistency of printed materials.
2、 To improve the contact quality between ink and printing medium, ink defoamers reduce the number of bubbles in the ink, allowing the ink to better contact the printing medium. This good contact can improve the adhesion and wetting of ink, making it easier for ink to penetrate into the fibers or pores of the printing medium, forming a firm ink layer. This not only helps to improve the color saturation and clarity of printed materials, but also reduces the phenomenon of ink stripping during the printing process, improving the durability and stability of printed materials.
3、 Reduce equipment malfunctions and downtime, as bubbles in ink may also cause printing equipment to malfunction, such as poor ink transport and paper blockage. These issues not only affect printing efficiency, but may also lead to a decrease in the quality of printed materials. The use of ink defoamers can effectively reduce the occurrence of these faults, reduce downtime, and ensure the smooth progress of the printing process. This helps improve production efficiency, reduce production costs, and also helps maintain stable quality of printed materials.
4、 Improving the rheological properties of ink, ink defoamers can also enhance the rheological properties of ink, making it easier to control and adjust during the printing process. The improvement of rheological properties helps to enhance printing accuracy and clarity, making printed materials more delicate and realistic. At the same time, this also helps to reduce waste and loss during the printing process, and improve material utilization.
5、 Extending the lifespan of ink and reducing waste rates, ink defoamers can also extend the lifespan of ink by eliminating bubbles in the ink. The presence of bubbles accelerates the oxidation and decomposition process of ink, thereby reducing its stability and durability. The addition of defoamers can effectively slow down this process, allowing the ink to maintain its performance and quality for a longer period of time. In addition, the use of defoamers can also reduce waste rates, improve the qualification rate of printed products, and increase customer satisfaction.
In summary, ink based defoamers have a significant effect on improving printing quality during the printing process. It can avoid foam accumulation, improve the contact quality of ink and printing media, reduce equipment failure and downtime, improve the rheological properties of ink, extend the service life of ink and reduce the scrap rate. Therefore, the reasonable use of ink defoamers in the printing process is one of the important measures to ensure stable printing quality and improve production efficiency.