Evaluating the performance and effectiveness of ink defoamers is a comprehensive and systematic process that involves multiple considerations. The following are the specific steps and methods for evaluating the performance and effectiveness of ink defoamers:
The ability of defoamer to eliminate foam in a short time can be tested by vibration method or bubbling method. The specific operation is to mix a certain amount of ink with defoamer, produce foam through vibration or bubbling, and then observe and record the speed of foam disappearance. The shorter the time of foam disappearance, the faster the defoaming speed of defoamer is, and the better the performance is.
On the basis of testing the defoaming speed, further observe whether the defoamer can inhibit the generation of new foam for a long time after eliminating the initial foam. This can be evaluated by standing the mixture for a period of time, observing and recording whether foam is formed again. The longer the anti foaming time, the stronger the anti foaming ability of the defoamer and the longer the effect.
In addition to the intuitive change of foam height, the defoaming effect of defoamer in different ink systems can also be evaluated through laboratory simulation or field tests. This includes observing the fluidity of ink during the printing process, drying speed, and the quality of the final printed product. Check the stability of defoamers under different chemical environments, such as changes in pH, temperature, light, etc., to see if their performance undergoes significant changes. No obvious precipitation, layering, or color changes indicate good chemical stability.
Observe the dispersion of defoamers in ink and their morphological changes after long-term storage. Evenly dispersed, without agglomeration or precipitation, and the performance remains unchanged after long-term storage. Add defoamers to different types of inks and observe their defoaming effect and stability. It can maintain good defoaming effect and stability in various ink systems. Check the compatibility between defoamers and other additives in ink (such as pigments, resins, etc.) to avoid adverse reactions or affect ink performance. No precipitation, stratification, or performance degradation.
Check whether the defoamer complies with relevant environmental regulations, such as VOCs content, heavy metal content, etc. Observing indicators, all indicators meet environmental standards. Evaluate the safety of defoamers on human body and environment, including acute toxicity, chronic toxicity, flammability and explosiveness, etc. Evaluate by comparing the changes in production efficiency before and after using defoamers. Check the quality changes of printed materials after using defoamers, such as clarity, color saturation, etc.
In summary, evaluating the performance and effectiveness of ink defoamers requires comprehensive consideration from multiple aspects such as defoaming performance, stability, adaptability, environmental friendliness, safety, and practical application effects. Through these evaluation methods, the performance characteristics and application effects of defoamers can be comprehensively understood, providing a basis for selecting suitable defoamers.